A&S Industrial is a top metal shop in Orange County, known for its metal fabrication and welding skills. We’ve been serving the community for over 80 years. Our team is skilled in making custom metalwork for homes, businesses, and industrial sites.
Want to know why A&S Industrial is a top choice for metal fabrication and welding? Learn about our expertise and the quality service that has won us many clients across different fields.
Key Takeaways
- Serving Orange County for over 80 years with a proven track record of excellence
- Thousands of satisfied clients across residential, commercial, and industrial sectors
- Licensed and certified by the American Welding Society (AWS) for quality assurance
- Versatile capabilities in metal fabrication, including cutting, machining, and welding
- Experienced in working with a variety of materials, including steel, mild steel, stainless steel, and aluminum
Introduction to Metal Fabrication and Welding
Metal fabrication turns raw or unfinished materials into complex metal products. At its core is welding, a key method to join metal parts. This technique is used for everything from small items to big industrial equipment.
The process starts with design, then moves to cutting, forming, and assembly. Cutting methods like shearing and laser cutting shape the metal. Forming, like hammering or using press brakes, changes the metal’s shape. Finally, welding and riveting put the parts together.
Today’s metal fabrication shops use advanced tools like CAD software and CNC machines. These tools help make precise 3D models and perform complex cuts. This ensures high-quality and consistent results in the final products.
Metal fabrication and welding cater to many industries, from aerospace to construction. They make everything from large structures to small items. This industry is crucial for our modern world.
| Metal Fabrication Processes | Applications |
|---|---|
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The metal fabrication and welding field is always changing. It’s driven by new technology and the need for better, more innovative metal products in various industries.
“Metal fabrication involves processes used to produce products, components, and structures from raw metals.”
Welding Services Offered
Our metal shop is proud to offer a wide range of welding services. We meet the needs of our clients in various industries. Our skilled welders use the latest techniques and technologies to deliver top-notch results.
MIG Welding
MIG (Metal Inert Gas) welding, also known as gas metal arc welding (GMAW), is very popular. It’s easy to use, versatile, and cost-effective. This makes it perfect for many metal welding projects, like those in the automotive and construction sectors. Our MIG welding specialists ensure every weld is strong and high-quality.
TIG Welding
For precise work, we offer TIG (Tungsten Inert Gas) welding, also known as gas tungsten arc welding (GTAW). It’s used in the automotive, process piping, and aerospace industries. Here, controlling the weld pool and making clean, beautiful welds is key. Our TIG welding experts pay close attention to detail to meet your specific needs.
“Noel Welding Center has over 3 decades of welding and fabrication experience serving residential and commercial customers.”
Need MIG welding or TIG welding services? Our metal shop can handle a variety of welding services, including gas metal arc welding and gas tungsten arc welding projects. Contact us to talk about your metal welding needs. Let our skilled team provide the quality and precision you’re looking for.
Fabrication Services Offered
At our metal shop, we provide a wide range of metal fabrication services. These services include precise cutting and advanced machining. Our team uses the latest technology and techniques for top-notch results.
Cutting
We have the latest tools for plasma cutting, waterjet cutting, and laser cutting. We pick the best cutting method for your project’s needs. Our skilled technicians make sure you get great results, whether it’s complex shapes or large parts.
Machining
We also offer machining like drilling, turning, and milling. These methods help us shape metal with great precision. Our top-notch equipment and experts ensure your project gets the precision metalworking it needs.
“Eberl Iron Works, Inc. has been custom forming steel since its establishment in 1923. Their Metal Fabrication Services division was separated from the main site and launched in mid-April, providing instant access to product information, specifications, product finishes, and metal fabrication capacities.”
Need cutting or machining services? Our metal shop is here to offer top-quality metal fabrication services for your project. Contact us today to see how we can make your vision come to life.
Materials and Structural Shapes
At our metal shop, we take pride in using a wide variety of materials for our clients. We work with structural steel, aluminum, and specialty alloys. Our team can make high-quality parts for many industries.
We offer a range of structural steel shapes for different needs. You can find angles, tubing, I-beams, flange beams, channels, plates, and bars. Each shape is made to meet specific requirements and is approved by ASTM for quality and performance.
We also use aluminum, a strong yet light material, in many fields like transportation and renewable energy. Our aluminum services provide a variety of shapes and alloys for our customers’ needs.
For unique projects, we have titanium and specialty alloys. These materials help our clients innovate. Whether you’re in construction, automotive, or aerospace, we can supply the materials and shapes you need.
| Material | Carbon Content (%) | Yield Strength (ksi) | Key Applications |
|---|---|---|---|
| Low-Carbon Structural Steel | 0.04 – 0.30 | 36 – 80 | Construction, general engineering |
| Medium- and High-Carbon Structural Steel | 0.31 – 1.50 | 60 – 100 | Mechanical engineering, industrial equipment |
| Aluminum Alloys | N/A | 20 – 70 | Transportation, renewable energy, consumer products |
| Titanium Alloys | N/A | 50 – 170 | Aerospace, medical devices, high-performance applications |
Our metal shop is ready to meet your metal materials and structural shapes needs, no matter the industry. We focus on quality, safety, and innovation. We aim to be your go-to partner for all your metal fabrication projects.
metal shop Quality Assurance
At our metal shop, quality assurance is key. We aim for the highest standards in all we do. This ensures our clients get products that go beyond their expectations.
We take quality checks seriously. Our certified welding inspectors look at each material’s type, size, thickness, and condition. They make sure it’s right for the job. We also check our tools often to keep them precise and accurate.
Non-destructive testing (NDT) is a big part of our quality checks. We use many methods to check our welds and parts. These include visual checks, dye penetrant testing, and more.
We have strict quality checks at every step of our work. These checks make sure our products meet the standards before we send them out. We look at dimensions, welding, coatings, and more to make sure everything is perfect.
We follow the ISO 9000 guidelines for quality. This means we focus on making sure our work meets quality requirements. It helps us plan and deliver top-quality products.
| Quality Assurance Practices | Description |
|---|---|
| Raw Material Inspection | Verification of material type, size, thickness, cleanliness, and potential damage against Certificate of Conformance |
| Equipment Inspection | Weekly external inspections by third-party calibration service, annual calibration by authorized provider |
| Non-Destructive Testing (NDT) | Internal visual inspections, leak/pressure testing, geometric dimensioning and tolerancing (GD&T), Dye Penetrant, Magnetic Particle, Ultrasonic, and Radiographic Testing |
| Hold Points | Customer Source Inspections (CSI) and Government Source Inspections (GSI) to verify in-process dimensions, fit-up, welding, coatings, and final product |
| Lean and Six Sigma Practices | 5S, setup reduction, pull system, FMEA, process capability, and DOE |
We show our commitment to quality in every project. From complex chassis to stainless steel gates, we use the best standards and technology. This ensures our clients get top-quality metal fabrication and welding services.
Applications Across Industries
The metal shop offers a wide range of services across different industries. They work with the construction, automotive, and aerospace sectors. Each industry gets custom metal solutions that meet their specific needs.
Construction
In construction, the metal shop’s skills are vital. They make architectural cladding, roofing, and structural parts. Their work makes buildings strong and look great, helping projects last longer.
Automotive
The automotive world uses metal fabrication a lot. The metal shop makes body panels, chassis parts, and interior elements. Their precision helps make cars that look good and are safe.
Aerospace
Aerospace needs metal fabrication for aircraft parts like fuselages and wings. The metal shop focuses on quality and detail. This ensures aircraft are safe and fly well.
| Industry | Applications of Metal Fabrication |
|---|---|
| Construction | Architectural cladding, roofing systems, structural components |
| Automotive | Body panels, chassis components, interior features |
| Aerospace | Aircraft fuselages, wing structures, engine components |
“Metal fabrication is a fundamental process in the automotive industry, where precision and quality are paramount.”
Custom Fabrication and Welding Solutions
We’re proud of our skills in custom fabrication and welding at our metal shop. We work closely with our clients to understand what they need. Then, we come up with creative solutions to make their projects come to life.
Our team is full of skilled custom metal fabrication and custom welding solutions experts. They can handle a variety of projects, from tailored metalwork to bespoke metal manufacturing. We’re ready for any challenge, ensuring our clients get the best results.
“Swanton Welding operates five integrated divisions covering various services in custom steel fabrication, providing clients with a wide range of options not commonly offered by competitors in the industry.”
Need a special piece of equipment, a unique architectural feature, or a custom industrial part? Our metal shop can make it happen. We listen to what our clients need and offer the perfect solution, no matter how complex.
Quality, efficiency, and customer satisfaction drive our custom fabrication and welding services. We use the latest technology and have a team of skilled welders and fabricators. We follow strict standards to ensure top-notch results.
Our commitment to great results and tailored solutions makes us stand out. Choosing our metal shop means working with experts who will bring your vision to life.
State-of-the-Art Equipment and Technology
We’re proud of our latest tools and tech at our metal shop. We have automated welding systems and precision welding tables. These tools help us make top-notch results in our metal work.
Automated Welding Systems
Our shop has top-notch automated welding systems. They make us work faster, more accurately, and with less chance of mistakes. This tech ensures every weld is strong and reliable.
Precision Welding Tables
We also have precision welding tables for extra control and accuracy. These tables keep parts steady and in the right place. This means our finished products are of the highest quality.
With our advanced metal fabrication equipment, automated welding systems, and precision welding technology, we lead in the industry. We’re always innovating to give our clients the best results across many industries.
“The quality of our work is a direct reflection of the tools and technology we use. That’s why we’ve made significant investments in state-of-the-art equipment to elevate our metal fabrication capabilities.”
Experienced Welders and Fabricators
At [https://www.piercesteel.com/], we’re proud of our team of skilled metal fabricators and experienced welders. They have over 30 years of experience. Our team is committed to top quality and detail in every project.
Our certified welders know many welding techniques like MIG, TIG, and Stick welding. They work with materials like steel, stainless steel, aluminum, and more. Their metal fabrication expertise lets us do small parts to big assemblies. We make sure our clients’ projects are done right and efficiently.
| Welding Certifications | Materials Worked With |
|---|---|
| AWS D1.1 and ASME Section IX | Carbon Steel, Stainless Steel, Aluminum, Titanium |
We take quality seriously with strict quality control. Certified Welding Inspectors check our work closely. This ensures our welds and fabrications meet high standards, giving our clients great results.
“The team at [https://www.piercesteel.com/] has consistently provided us with top-notch welding and fabrication services. Their expertise and attention to detail are truly unparalleled.”
Our skilled metal fabricators and experienced welders are ready for any project, big or small. Trust [https://www.piercesteel.com/] to make your vision a reality with our metal fabrication expertise.
Certifications and Industry Standards
At our metal shop, we’re all about top-notch quality and safety in our work. We’re proud to have earned certifications from leading industry groups. This means our work goes beyond just meeting standards; it exceeds them.
Our welding certifications include the AWS (American Welding Society) Certification. This shows we can make quality steel welds that meet industry rules. It’s key for keeping our steel products safe and up to par.
We also have the AISC (American Institute of Steel Construction) Certification. This is a big deal in the steel world. It proves we’re trustworthy and skilled in making steel products.
Quality isn’t just about welding for us. We also have the CRSI (Concrete Reinforcing Steel Institute) Certification. This certifies we follow strict quality and safety rules. It means our work is top-tier.
Plus, we’re EPA (Environmental Protection Agency) Safety Certified. This lets our team work safely with materials that could be harmful. It keeps our workers and the community safe.
And, we hold the ISO 9001 Certification, a global standard for quality management. It shows we’re all about making our customers happy and keeping our work reliable.
Our certifications prove we’re serious about being the best. By always meeting or beating these high standards, we make sure our clients get the best in fabrication and welding. We’re all about skill, safety, and reliability.
“Our certifications and industry standards are the hallmarks of our commitment to quality and safety, ensuring our clients receive the best possible products and services.”
Conclusion
Metal Shop is a top name in metal fabrication and welding. They are known for their custom metalwork solutions. This makes them the first choice for businesses looking for precision and great customer service.
They have the latest equipment and a skilled team ready to handle tough projects. Whether it’s for construction, cars, planes, or other fields, Metal Shop’s services always meet or beat expectations. This is why many clients prefer them.
Metal Shop keeps leading the way as the industry changes. They keep finding new ways to solve metalwork challenges for their customers. With a focus on quality, safety, and making customers happy, Metal Shop is set to stay a top player in metal fabrication and welding.